Bodi.Me launches Size-Me 5.0 to improve fit accuracy, reduce returns and optimise uniform stock
Bodi.Me has launched Size-Me 5.0, the latest version of its AI-powered sizing platform for uniform, workwear and professional clothing programmes. The new release is designed to help organisations improve first-time fit, reduce size-related returns and exchanges, and optimise stock and production planning using real wearer demand data.
For employers, managed clothing programmes and suppliers, the commercial challenge is familiar: too much of the wrong stock, not enough of the right sizes, and avoidable cost tied up in returns, rework and excess inventory. Size-Me 5.0 replaces size-curve guesswork with a data-led approach that supports better fit decisions before garments are produced.
The platform builds on more than 1.5 million size recommendations delivered since 2013, including 500,000 recommendations for more than 100,000 wearers in 2025 alone.
What Size-Me 5.0 helps organisations achieve
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Improve first-time fit and reduce size-related returns and exchanges. In many programmes, returns fall from a typical 15-20% to around 4%.
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Optimise stock and production planning using pre-manufacture size-demand intelligence by garment, role and location.
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Increase rollout participation across global teams with a faster multilingual user journey.
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Reduce rework, reshipments and distribution disruption through more accurate size allocation.
How the new user journey supports adoption
Size-Me 5.0 introduces a redesigned guided journey that is faster, clearer and easier to complete. The step-by-step flow is built to reduce input error and improve confidence in the final size recommendation.
A multilingual interface lets wearers complete the process in their preferred language, which can improve participation rates and data quality across international programmes. As a white-label platform, Size-Me can also be tailored to each client’s branding, language settings and programme-specific inputs.
In wearer tests and UX surveys, 100% of participants rated Size-Me 5.0 as easy or very easy to use.
Why the AI sizing engine matters
Since Size-Me 4.0, Bodi.Me has collected and analysed hundreds of thousands of body measurements. That growing dataset strengthens the machine learning pipeline used to extrapolate measurements and improve the accuracy of Bodi.Me’s proprietary sizing algorithm.
Version 5.0 also includes dedicated female plus-size research. This addresses a persistent market gap where many brands lack reliable plus-size data and grading knowledge, helping improve fit equity and comfort across extended size ranges.
From size guesswork to stock optimisation
Rising energy costs, raw material prices and financing pressure are making excess inventory more expensive to hold. Yet many uniform programmes still rely on historic ordering patterns and estimated size curves when planning stock.
Size-Me 5.0 gives organisations access to real wearer-driven demand data before manufacturing begins. That data can be consolidated by garment, role and location to support more accurate size curves, smarter site-level allocation and production quantities that better match actual need.
For large programmes distributing hundreds of thousands of items each year, these improvements can translate into significant supply-chain savings and tighter cost control.
Who Size-Me 5.0 is for
- Uniform providers managing large multi-site workforces
- Workwear suppliers looking to reduce returns and exchanges
- Procurement and operations teams trying to cut excess stock
- Global programmes that need multilingual onboarding and consistent fit data
“Size-Me 5.0 marks a pivotal step forward for how uniform programmes manage fit and supply. By combining improved user experience with deeper AI-driven intelligence, we are giving our clients the data to make better decisions before a single garment is cut.”
Lara Mazzoni, Co-founder and CEO, Bodi.Me
Frequently asked questions
What is Size-Me 5.0?
Size-Me 5.0 is Bodi.Me’s latest AI-powered sizing platform for uniform, workwear and professional clothing programmes. It helps organisations recommend sizes more accurately, improve fit outcomes and use real demand data to plan stock and production.
How does Size-Me 5.0 reduce returns?
Size-Me 5.0 reduces returns by improving first-time size accuracy through a simple mobile-based wearer journey. Each wearer answers customised questions privately on their own device, enabling highly accurate size recommendations and better stock planning based on real wearer demand.
Can Size-Me 5.0 support global workforces?
Yes. The platform includes a redesigned multilingual user journey that makes it easier for international teams to complete the sizing process in their preferred language.
How does Size-Me 5.0 help with stock optimisation?
It captures size-demand intelligence before manufacturing starts, allowing teams to build more accurate size curves, allocate stock by location and set production quantities based on real programme demand.
Does Size-Me 5.0 support plus-size fit?
Yes. Version 5.0 incorporates dedicated female plus-size research to improve fit equity and comfort across extended size ranges.

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